Introduction
Only perform work on the engine cooling system if you are familiar with the
necessary activities and the general
safety precautions, and if the correct operating equipment, fluids and suitable
tools are available. Work performed
incorrectly can result in serious injuries →
. Have all work performed by suitably qualified professionals if
necessary. Volkswagen recommends contacting an authorized Volkswagen dealer or
authorized Volkswagen Service
Facility.
Information about warning and indicator lights can be found in the troubleshooting section at the end of the chapter (→ Engine coolant) .
WARNING
Engine coolant is poisonous. Contact with coolant, especially swallowing coolant, may result in serious or fatal injuries.
WARNING
In extremely low temperatures, the coolant can freeze and the vehicle could break down. This can cause the heating to stop working in the vehicle. Vehicle occupants could die of exposure if they do not have sufficient warm clothing.
Coolant and coolant additives can pollute the environment. Catch any leaking operating fluids and dispose of them correctly according to environmental regulations.
Engine coolant specifications
The cooling system is filled at the factory with a mixture of specially prepared water and at least 40% coolant additive G12evo (TL 744-L).
The proportion of coolant additive must always be at least 40% to protect the engine cooling system. If greater freeze protection is needed due to the climate, the proportion of coolant additive can be increased. However, the proportion of coolant additive must not exceed 55%, because otherwise the freeze protection will be reduced and the cooling effect will be decreased.
The engine coolant additive can be recognized by its violet color. The mixture of water and coolant additive provides freeze protection down to approx. -25 ºC (approx. -13 ºF), protects the light-alloy parts in the cooling system against corrosion, prevents calcium deposits and significantly increases the boiling point of the coolant.
If the engine coolant is being topped up, a blend of distilled water and at
least 40% of the G12evo engine coolant
additive must be used to ensure optimum corrosion protection →
.
NOTICE
The coloring of the engine coolant results from the mixture of the purple coolant additive and distilled water. If the fluid in the coolant expansion tank is not purple, but for example brown, the engine coolant has been mixed with another non-suitable coolant. This may result in serious malfunctions or damage to the drive and cooling system.
Engine coolant and coolant additives can harm the environment.
Preparations
The coolant expansion tank is identified with the
red symbol on the cap →
fig. 1 .
Fig. 1 In the hood space: Cap on the coolant expansion tank (general
example).
WARNING
Escaping hot steam or hot coolant and hot components may cause serious burns.
WARNING
The motor cooling system is under pressure when the electric motor is hot. If the cover is opened carelessly, coolant may spray out and cause serious burns or fatal injuries.
Fig. 2 In the hood space: markings on the engine coolant expansion tank
(general example).
When new vehicles are delivered or after repairs to the cooling system, the coolant level may be above the marked area. This is normal. The coolant does not need to be extracted.
The coolant level cannot be checked exactly for every model, because the view of the fluid level in the coolant expansion tank may be obstructed. If you cannot read off the engine coolant level accurately, contact a suitably qualified professional. Volkswagen recommends contacting an authorized Volkswagen dealer or authorized Volkswagen Service Facility.
Filling the coolant
If there is no engine coolant available that conforms to the required specification, initially only top up with distilled water. Then have the correct mixture ratio using the specified coolant additive restored as soon as possible by an authorized Volkswagen dealer or authorized Volkswagen Service Facility. Volkswagen recommends contacting an authorized Volkswagen dealer or authorized Volkswagen Service Facility → .
NOTICE
Coolant expands when it heats up. If coolant is topped up above the marked level, excess coolant may leak out and cause damage to the vehicle.
NOTICE
If there is no more engine coolant in the coolant expansion tank, air can get into the cooling system. This could result in damage to the electric drivetrain.
NOTICE
The chemical components contained in water that is not distilled can cause considerable corrosion damage in the engine. This can cause electric drivetrain malfunctions.
NOTICE
The use of incorrect fluids can cause serious malfunctions and damage to the electric drivetrain.
Troubleshooting
Coolant
temperature is too high or the coolant level is too low
The red warning light blinks. A message is shown in the instrument cluster display.
Do not
continue driving! This could result in damage to the electric drivetrain.
Contact an authorized Volkswagen dealer or authorized Volkswagen Service Facility for assistance.
together with
High-voltage coolant system malfunction
The red warning light blinks. A message is shown in the instrument cluster display.
Do not continue driving!
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